Lower temperature hydrothermal pretreatment improves the anaerobic digestion performance of spent cow bedding

The anaerobic digestion (AD) performance of spent cow bedding was investigated with different hydrothermal pretreatment (HP) conditions. Spent cow bedding was pretreated with low temperatures (50, 70, and 90℃) and different pretreatment times (2-72 h) with ammonia and without ammonia. The results showed that spent cow bedding was a good raw material for AD. After pretreatment, the concentration of volatile fatty acids (VFAs) in the group of hydrothermal pretreatments with ammonia (HPA) was higher than that in the HP group at the same pretreatment temperature and time. The optimal pretreatment condition was achieved with an HPA of 50℃ holding for 72 h. At the optimal condition, the highest concentration of VFAs was 1.58-10.85 times higher than that of the other pretreated groups. The highest hemicellulose and lignin removal rates were 58.07% and 10.32%, respectively. The highest methane yield was 163.0 ml·(g VS)^-1, which was 48.9% higher than that of the untreated group. The VFAs, pH, and reducing sugars showed positive relationships with the methane yield. Therefore, HP at low temperature can enhance the AD performance of spent cow bedding.     

Interfacing perovskite strontium molybdate to molybdenum disulfide nanoplatelts for boosting HER from water

Due to low hydrogen adsorption free energy at the edges of 2D-MoS₂ layered sheets, nanostructured MoS₂ materials recently are assigned to prospective electrocatalysts for hydrogen evolution reaction (HER) from water. However, the efficiency and stability of HER onto the MoS₂ designed on the conductive substrates are poor. To significantly increase the number of active sites and achieve a long-time working stability, the design of hybrid-type electrodes is crucial. Here, we report the synthesis of a new hybrid material composed of molybdenum disulfide and molybdenum oxides heterostructured with strontium molybdate. For this, a facile one-pot hydrothermal process was developed directly onto the TiO₂ nanotube carpet substrate. The interfacing of strontium molybdate at the electrode substrate verified by X-ray photoelectron spectroscopy and Time of flight secondary ions mass spectrometry (ToF SIMS) techniques. Considerable higher catalytic activity at the surface of this hybrid film, with the onset potential of 190 mV vs RHE and a Tafel slope of 66 mV dec^?1 attaining ~80 mA cm^?2 at 0.35 V overvoltage was ascertained. Exciting HER stability in comparison with the pure synthetic MoS₂ was verified by a prolonged potential cycling from 0.05 to ?0.35 V versus RHE potential and 45 h continuous HER processing at a constant current density.     

Global modeling of hydrogen using GFDL-AM4.1: Sensitivity of soil removal and radiative forcing

Hydrogen (H₂) has been proposed as an alternative energy carrier to reduce the carbon footprint and associated radiative forcing of the current energy system. Here, we describe the representation of H₂ in the GFDL-AM4.1 model including updated emission inventories and improved representation of H₂ soil removal, the dominant sink of H₂. The model best captures the overall distribution of surface H₂, including regional contrasts between climate zones, when v_d(H₂) is modulated by soil moisture, temperature, and soil carbon content. We estimate that the soil removal of H₂ increases with warming (2–4% per K), with large uncertainties stemming from different regional response of soil moisture and soil carbon. We estimate that H₂ causes an indirect radiative forcing of 0.84 mW m^?2/(Tg(H₂)yr^?1) or 0.13 mW m^?2 ppbv^?1, primarily due to increasing CH₄ lifetime and stratospheric water vapor production.     

Optical in-process height measurement system for process control of laser metal-wire deposition

We propose an in-process height measurement system for a weld bead and feedback control system for wire-feeding speed for high-quality laser deposition. Metal additive manufacturing, especially laser metal-wire deposition, is effective for complex shape fabrication and repair processing. However, we must control the gap between a weld bead and a feed wire in an optimal range for high-quality deposition. Conventionally, the Z-stage pitch for multi-layer deposition must be precisely adjusted by each deposition shape. In this paper, we design an in-process height measurement system that is integrated in a laser processing head, which measures the weld bead height by a line section method. We decreased the influence of the intense thermal radiation generated from a melt pool by inserting the band-pass filter of the line beam's wavelength in the imaging system and optimizing its line laser power. Consequently, our system can measure the weld bead height near the melt pool, which is 4 mm in front of it. Next we show that our proposed system can measure the weld bead height during wire-laser metal deposition with 50-μm accuracy by comparing its value to the true value. Finally, we achieved a cylinder shape deposition of 50-mm height, regardless of the Z-stage pitch and the cylinder diameter of the multi-layer deposition, by controlling the wire-feeding speed based on the measured weld bead height.     

FDM用PETG系列耗材的改性研究

对市售聚对苯二甲酸乙二醇酯-1，4-环己烷二甲醇酯（PETG）丝材及原材料进行研究，选用PETG 2012作为制备熔融堆积成型技术（FDM）用PETG丝材的基体树脂。选用聚碳酸酯（PC）对基体PETG进行增韧增强改性，并制成3D打印高分子丝材进行打印测试，探讨了PC含量对PETG耗材及制件性能的影响。结果表明，在低PC含量下，PETG与PC的相容性较好，PETG与PC制件未出现明显的分层，分布比较均匀；共混物的流动性随着PC含量的增加而降低，且打印件的维卡软化温度和热变形温度随着PC用量的增加而增加；此外，PC材料的加入使得PETG打印件的力学性能得到较大改善：打印件的拉伸强度随着PC用量的增加而增大，缺口冲击强度却随着PC用量的增加呈现先增加后减小的趋势； PETG/PC的配比为1∶1时，可制得力学性能优异的3D打印耗材。     

Mn3O4 nanosheets coated on carbon nanotubes as efficient electrocatalysts for oxygen reduction reaction

MnO-MnC_x coated carbon nanotubes (MnO/MnC_x/CNTs) nanocomposites were prepared by a one-pot deposition method. The coating consisted of MnO, Mn₅C₂, Mn₁₅C₄ and Mn₂₃C₆ was formed on the surface of CNTs by heating a mixture of Mn particles and CNTs at 600 °C for 40 min under vacuum. Then after heated MnO/MnC_x/CNTs in air at 350 °C for 2 h, MnO nanoparticles were partially converted to Mn₃O₄ nanosheets. Then Mn₃O₄-MnC_x coated carbon nanotubes (Mn₃O₄/MnC_x/CNTs) composed of interconnected nanosheets structure were successfully synthesized by a two-step method of one-pot deposition and heat post-treatment. The Mn₃O₄/MnC_x/CNTs showed better oxygen reduction reaction performance in alkaline condition than MnO/MnC_x/CNTs and pristine CNTs. Besides, the formed MnC_x (Mn₅C₂ and Mn₂₃C₆) by one-pot deposition method provided a strong interface bonding between Mn₃O₄ and CNTs, leading to improved stability of Mn₃O₄/MnC_x/CNTs as an electrode material.     

偶联剂对PLA/PBAT/WF复合材料3D打印性能的影响

以聚乳酸（PLA）和聚己二酸/对苯二甲酸丁二酯（PBAT）为基体，杨木粉（WF）为填充增强材料，使用混炼机熔融共混制备PLA/PBAT/WF复合材料，采用熔融沉积成型（FDM）技术制备标准实验试样，通过扫描电子显微镜、红外光谱分析、旋转流变测试以及力学试验等方法，研究不同含量的硅烷偶联剂KH550对PLA/PBAT共混物以及PLA/PBAT/WF的相容性、流变性及力学性能的影响。结果表明，在偶联剂用量为3 %（质量分数，下同）时，拉伸强度提高了136 %；偶联剂KH550与 PLA和PBAT共价键偶联生成接枝聚合物，二者相容性得到提高；同时偶联剂与WF表面羟基发生缩聚反应有效的改善了其与PLA/PBAT的基体相容性，PLA/PBAT/WF复合材料的FDM的制件力学性能得到较大提升；复合材料的黏度随偶联剂含量的增加呈下降的趋势，含量为3 %时线材的综合打印性能及制品质量最佳。     

350MW机组锅炉SCR脱硝系统优化

准东煤田是我国目前最大的整装煤田,但准东煤在锅炉燃烧过程中易发生结焦问题,一般掺烧高岭土缓解结焦。某燃用准东煤350 MW机组,锅炉燃煤掺烧高岭土后烟气携带灰尘颗粒及灰尘量增大,出现SCR脱硝系统烟道积灰严重和喷氨量明显偏大问题,同时在空气预热器形成硫酸氢氨堵塞,使机组不能长周期稳定运行。通过与国内同类型多台机组锅炉对比后发现,脱硝系统均存在易产生积灰的脱硝转向室、催化剂上方及空气预热器入口斜坡积灰状况等情况。针对存在的问题,通过建立改造前、后的模型计算分析,进行了导流板布置的优化设计、CFD流场分布、优化SCR系统导流板设计、声波与蒸汽吹灰器结合吹灰和氨注射栅格优化升级等工作,应用德图480风速仪实测风速试验,发现脱硝烟道原导流板设计不合理及施工安装偏差;原导流板水平段跨距大,支撑不足,造成导流板压塌变形,影响烟气流场分布;锅炉所烧煤质为高钠煤,为防止锅炉结焦掺烧高岭土后,增加了烟气飞灰颗粒及灰尘量,飞灰具有很大黏性,易沉积在烟道导流板及烟道壁面上。因此,提出对脱硝内部各处导流板进行优化改造,对脱硝系统烟道易产生积灰的部位增加声波吹灰器,对喷氨格栅喷嘴数量及氨空混合器升级,同时开展锅炉SCR脱硝喷氨热态优化调整试验工作。通过开展相关工作,SCR烟气系统的烟气流场相对标准偏差优化5%,相同负荷下液氨消耗量降低45%,彻底解决脱硝系统积灰和空气预热器堵塞问题,实现机组满负荷达标稳定运行。锅炉长期运行半年后停炉检查,发现前期脱硝系统烟道高达1 m的积灰部位彻底解决,催化剂表面干净无杂物,解决了脱硝系统积灰问题,同时配合提高空气预热器冷端综合温度的措施,彻底解决锅炉空气预热器堵塞问题。同时,经济效益显著,每年可以分别节约液氨费用70万元,节约风机电耗费用100万元,节约检修清理积灰及检修费用80万元,节约空气预热器冲洗治理费用20万元,综合节约费用270万元/a,达到预期效果实现机组长周期安全经济稳定运行。     

Microstructure and mechanical properties of Si3N4f/BN composites with BN interphase prepared by chemical vapor deposition of borazine

The boron nitride (BN) interphase of silicon nitride (Si₃N₄) fiber-reinforced BN matrix (Si₃N_4f/BN) composites was prepared by chemical vapor deposition (CVD) of liquid borazine, and the microstructure, growth kinetics and crystallinity of the BN coating were examined. The effects of coating thickness on the mechanical strength and fiber/matrix interfacial bonding strength of the composites were then investigated. The CVD BN coating plays a key role in weakening the interfacial bonding condition that improves the mechanical properties of the composites. The layering structure of the BN coating promotes crack propagation within the coating, which leads to a variety of toughening mechanisms including crack deflection, fiber bridging and fiber pull out. Single-fiber push-out experiments were performed to quantify the fiber/matrix bonding strength with different coating thicknesses. The physical bonding strength due to thermal mismatch was discussed.